ElectroCAT ECPC Portable Electrostatic Spray System

Pump, Compressor, Controls, and Electrostatic Performance on One Mobile Cart

The ElectroCAT ECPC Portable Electrostatic Spray System (ECPC-BLXXX) brings the essential components of a professional electrostatic finishing system together on one mobile cart. It combines a C.A. Technologies 14:1 Peak air-assisted airless pump, an onboard 2 HP air compressor with twin air tanks, a Wagner VM 5000 controller, and a Wagner GM 5000EAC electrostatic AirCoat spray gun.

This is not simply an electrostatic gun package. It is a portable production system designed to provide material pressure, atomizing air, electrostatic control, and jobsite mobility from a single coordinated platform. Roll it into position, connect the appropriate utilities and coating supply, confirm grounding, and the principal application components are together where the operator needs them.

There is something reassuring about a system in which every major component has a place and a purpose. The pump delivers the coating. The compressor provides consistent supporting air. The controller manages the electrostatic charge. The gun brings those technologies together at the workpiece. And the cart carries the entire system wherever the work takes you.

A Complete Portable Finishing Platform

The ElectroCAT is designed for finishers who want electrostatic AirCoat performance without building a stationary system one component at a time. Its integrated cart provides a compact, organized platform for the pump, compressor, air storage, controller, hoses, and application equipment.

• Mobile Cart: Keeps the primary system components together and allows the unit to be repositioned around the shop or taken to suitable field applications
• C.A. Technologies 14:1 Peak Pump: Provides the pressurized material delivery required for professional AirCoat spraying
• Onboard 2 HP Compressor: Provides supporting atomizing air for the GM 5000EAC spray gun
• Twin Air Tanks: Provide onboard air storage to support steady system operation
• Wagner VM 5000 Controller: Mounted on the cart for convenient access to electrostatic settings and operating controls
• Wagner GM 5000EAC Spray Gun: Combines AirCoat atomization with electrostatic charging for efficient manual application
• Integrated Hose Package: Connects the cart-mounted equipment to the gun while preserving operator mobility

Three Application Technologies Working Together

Pressurized Material Delivery

The C.A. Technologies 14:1 Peak pump supplies the coating pressure required for productive air-assisted airless application. This reduces dependence on atomizing air alone and supports consistent material delivery through the hose and spray gun.

Supporting Atomizing Air

The onboard compressor provides the supporting air used to soften and refine the spray pattern. This gives the operator greater control over atomization, edge definition, and surface appearance than material pressure alone.

Electrostatic Attraction

The Wagner VM 5000 controller and GM 5000EAC gun charge the coating so it is attracted to a properly grounded workpiece. In a correctly configured application, this electrostatic effect can improve coverage around edges and complex shapes while reducing overspray and coating waste.

Why Choose the ElectroCAT?

• Portable System Design: Moves the pump, compressor, controls, and spray equipment as one coordinated unit
• No Separate Shop Compressor Required for Atomizing Air: The fixed onboard compressor supplies supporting air for the application system
• Organized Equipment Layout: Reduces loose components and keeps important controls within easy reach
• AirCoat Finish Quality: Combines fluid pressure and supporting air for a soft, controlled spray pattern
• Electrostatic Transfer Efficiency: Helps direct coating toward properly grounded parts in suitable applications
• Reduced Overspray: Can lower booth loading, coating consumption, and cleanup requirements
• Wraparound Coverage: Helps coat edges, sides, tubing, frames, and complex conductive workpieces
• Manual Operator Control: Provides the flexibility needed for changing part shapes, production work, and field refinishing
• Accessible Controls: The cart-mounted VM 5000 controller allows convenient adjustment and monitoring

Blue Air-Cap Configuration

The ECPC-BLXXX configuration includes Wagner's blue ACF 5000 high-volume air cap and a compatible nozzle selected for the coating and required flow rate. The blue air cap is generally suited to medium- and higher-viscosity materials when properly matched to the fluid nozzle, pump settings, and application requirements.

The final nozzle designation replaces the “XXX” portion of the configurable product code. Confirm the coating, viscosity, desired fan width, required material flow, and finish expectations before selecting the nozzle.

Included System Components

• Portable industrial cart and mounting system
• C.A. Technologies 14:1 Peak air-assisted airless pump
• Fixed 2 HP air compressor
• Twin 4.6-gallon air tanks
• Wagner GM 5000EAC electrostatic AirCoat spray gun
• Wagner VM 5000 electrostatic controller
• 25-foot electrostatic hose package
• ACF 5000 HV Blue fan-spray air cap
• Application-specific flat-jet nozzle selected for the coating
• Required cart-mounted air and fluid controls

Technical Highlights

• Pump ratio: 14:1
• Application technology: Electrostatic AirCoat
• Compressor: Fixed 2 HP onboard compressor
• Air storage: Twin 4.6-gallon tanks
• Published airflow: 7 CFM at 40 PSI
• Controller: Wagner VM 5000
• Spray gun: Wagner GM 5000EAC
• Standard pattern: Flat fan with HV Blue air cap
• Hose length: 25 feet
• Material compatibility: Compatible solvent-based coatings only

Professional Applications

• Metal furniture, lockers, cabinets, and shelving
• Machinery, equipment, and fabricated metal parts
• Fencing, railings, frames, and wrought-iron products
• Automotive and transportation components
• Agricultural and construction equipment
• Production finishing where portability is important
• On-site refinishing in approved spray environments
• Complex conductive parts that benefit from electrostatic wraparound

Confirm the Complete Application

The ElectroCAT ECPC is designed for compatible solvent-based coatings and is not intended for waterborne materials. Coating conductivity, viscosity, chemical compatibility, required flow, and nozzle selection must be confirmed before ordering.

Electrostatic spraying requires proper workpiece grounding, approved ventilation, an appropriate spray area, suitable electrical service, and compliance with applicable fire, electrical, environmental, and hazardous-location requirements. The onboard compressor supplies application air, but it does not eliminate these installation and safety requirements.

Professional Finishing Without Leaving the System Behind

The value of the ElectroCAT is not found in one component. It is found in the way the cart, pump, compressor, controls, hose, and spray gun work together. Instead of asking the operator to bring the system to the job one piece at a time, the ElectroCAT brings the complete application platform along for the ride.

Order the ElectroCAT ECPC portable electrostatic system today with free shipping, or call 817.490.1777 to select the correct nozzle and confirm coating, electrical, grounding, and application requirements.

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