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Wagner Manual Electrostatic Round Spray
Wagner GM 5000EA manual electrostatic round spray package 2396205
Wagner Manual Electrostatic Round Spray 2396205
 
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WAGNER GM 5000EAR-FM standard-resistance electrostatic AirSpray round-spray package 2396205

WAGNER GM 5000EAR-FM Electrostatic AirSpray Round-Spray Package – 2396205

Focused Round-Spray Application with Electrostatic Efficiency

The WAGNER GM 5000EAR-FM Electrostatic AirSpray Package (2396205) combines the GM 5000EA manual electrostatic spray gun, VM 5000 controller, standard-resistance hose package, and matched round-spray components in one professional industrial finishing package.

Some spray equipment simply atomizes a coating. A properly configured electrostatic paint-spray system helps place more of that coating where it belongs. By electrically charging compatible coating material and directing it toward a properly grounded workpiece, the GM 5000EA can improve coverage, increase transfer efficiency, and reduce overspray.

The included AR 5000 D12 round-spray nozzle and matching air cap create a focused, adjustable pattern suited to tubing, frames, railings, narrow components, and complex shapes. The spray gun’s integrated high-voltage cascade and separate VM 5000 controller provide the electrostatic control required for dependable professional operation.

Bring focused electrostatic application and professional AirSpray atomization to your finishing operation. Order WAGNER package 2396205 or call 817-490-1777 for system assistance.


Why Choose WAGNER Electrostatic AirSpray?

  • Fine AirSpray atomization: Compressed air atomizes the coating into controlled droplets for smooth application and professional surface quality.
  • Focused round-spray control: The matched AR 5000 nozzle and air cap support accurate application on narrow and complex components.
  • Electrostatic attraction: Helps draw charged coating toward a properly grounded conductive workpiece.
  • Improved transfer efficiency: Properly configured electrostatics can help place more coating on the product.
  • Reduced overspray: Better coating placement can help reduce airborne material, booth loading, filter consumption, and cleanup.
  • Wraparound coverage: Electrostatic attraction can help coating reach edges, sides, tubing, and partially concealed surfaces.
  • Integrated high-voltage cascade: Generates the electrostatic charge through the manual spray gun.
  • Flexible electrode: Applies the charge directly at the material nozzle and supports consistent electrostatic performance.
  • Professional ergonomics: A lightweight, balanced spray gun with low trigger force supports comfortable manual production spraying.
  • VM 5000 electrostatic controller: Manages high voltage, current limitation, system settings, and operating status.
  • Grounding supervision: The controller switches off high voltage if the spray gun’s grounding connection is interrupted.
  • Replaceable gun hook: Supports practical maintenance and helps control long-term service costs.

Where Round Spray Makes a Difference

A round-spray nozzle creates a concentrated pattern that can be directed precisely around narrow, cylindrical, or irregularly shaped components. It is useful when a wide fan pattern would spray beyond the workpiece or make controlled application more difficult.

The AR 5000 D12 nozzle and matching round-spray air cap allow the operator to adjust coating delivery for the part. Electrostatic attraction can further improve application around properly grounded conductive shapes.

Professional Finish Quality

AirSpray technology uses regulated compressed air to produce fine atomization. When fluid delivery, atomizing-air pressure, gun distance, and operator technique are properly balanced, the GM 5000EAR can provide a smooth and controlled coating application.

Electrostatic charging adds material-saving potential by encouraging charged coating droplets to move toward the grounded workpiece. The result can be more complete coverage with less material drifting into the spray booth.


Industrial Finishing Applications

  • Metal tubing, pipe, and structural frames
  • Railings, racks, and fabricated assemblies
  • Metal furniture, shelving, and display fixtures
  • Machinery, cabinets, and industrial enclosures
  • Automotive, truck, trailer, and transportation components
  • Agricultural and construction equipment parts
  • Narrow workpieces, edges, corners, and complex shapes
  • Compatible wood products prepared for electrostatic application
  • Manual industrial finishing lines using compatible solvent-borne coatings
  • Applications requiring fine atomization and focused round-spray control

Complete Standard-Resistance Gun Package

  • GM 5000EA-FM manual electrostatic AirSpray gun: Part number 2344471
  • VM 5000 electrostatic controller: Part number 2344480
  • 25-foot standard-resistance hose package: Part number 2356991
  • AR 5000 D12 round-spray nozzle: Part number 2315050
  • AR 5000 round-spray air cap: Part number 2315049

Important: This package contains the electrostatic spray gun, VM 5000 controller, hose package, round-spray nozzle, and air cap. The material pump or pressure tank, fluid regulator, air controls, grounding equipment, and other installation components must be selected separately.


Quick Specifications

Package number 2396205
Gun model GM 5000EA-FM
Application technology Electrostatic AirSpray
Spray pattern Round spray
Coating type Compatible low-conductivity solvent-borne coatings
Maximum material pressure 116 PSI (8 bar)
Maximum air pressure 116 PSI (8 bar)
Maximum high voltage 70 kV
Maximum current 100 µA
Round-spray nozzle AR 5000 D12
Hose configuration Standard resistance
Hose length 25 feet (7.5 meters)
Minimum material resistance Greater than 150 kΩ on the WAGNER scale
Permissible ambient temperature 32–104°F (0–40°C)

Actual performance depends on coating resistance, viscosity, fluid pressure, atomizing-air settings, nozzle selection, grounding, workpiece geometry, operator technique, and the complete system configuration.


Confirm Coating Resistance Before Ordering

This standard-resistance package is intended for compatible low-conductivity solvent-borne coatings. According to WAGNER, the standard gun and hose configuration is suitable for compatible sprayed materials with an electrical resistance greater than 150 kΩ when measured according to the WAGNER scale.

Coating resistance must be tested or confirmed before selecting or operating the equipment. A coating that is too conductive can pull down the high voltage and prevent effective wraparound.

Also confirm coating viscosity, chemical compatibility, required material flow, atomizing-air demand, and material-supply requirements.


Material-Supply Equipment Required

The GM 5000EAR requires a compatible low-pressure material-supply system. The selected pump or pressure tank must provide stable material delivery without exceeding the gun’s maximum material-pressure rating.

Additional equipment may include:

  • Compatible low-pressure pump or pressure tank
  • Fluid-pressure regulator
  • Material filter appropriate for the selected nozzle
  • Material suction or supply equipment
  • Properly rated fluid and air hoses
  • Clean, dry, regulated atomizing air
  • Approved grounding equipment

Important Grounding and Installation Requirements

Electrostatic spraying requires proper workpiece grounding, compatible coating resistance, clean compressed air, suitable material-delivery equipment, effective ventilation, and an appropriately designed spray area.

The spray gun, operator, workpiece, material supply, conductive objects in the spray area, and related equipment must be grounded according to current WAGNER instructions. Hooks and contact points must remain clean enough to provide an effective electrical path to ground.

Always follow the WAGNER operating manual and all applicable ventilation, fire-prevention, electrical, environmental, occupational-safety, and hazardous-location requirements.


Explore Financing

Get the professional electrostatic finishing equipment you need while preserving working capital. Click the Approve icon on the product page to review available financing options and apply.

Put More Coating on the Product and Less into the Booth

A good finish is measured by more than appearance. It is also measured by consistency, material use, and confidence that the system will perform through the next shift. The WAGNER GM 5000EAR-FM round-spray package brings those qualities together in one carefully matched gun package.

Order WAGNER GM 5000EAR-FM standard-resistance package 2396205 today, or call 817-490-1777 for help confirming coating resistance, material-supply requirements, grounding, and complete system compatibility.


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