AirSprayTech Academy Certificate Program
Calcium-Chloride Moisture-Vapor-Emission Testing
Article 07 of 20
The anhydrous calcium-chloride test measures the rate at which moisture vapor is
emitted from the surface of a bare concrete floor. Properly performed testing can
help determine whether the floor meets the published requirements of a coating,
adhesive, flooring, or moisture-mitigation system.
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What the Calcium-Chloride Test Measures
The anhydrous calcium-chloride test is described in ASTM F1869. It
provides a quantitative measurement of the moisture-vapor-emission rate from the
surface of a bare concrete floor.
The result is commonly called the MVER, or moisture-vapor-emission
rate. It is reported as the equivalent number of pounds of water emitted from
1,000 square feet of concrete during a 24-hour period.
The test uses a preweighed quantity of dry, anhydrous calcium chloride placed beneath
a sealed cover. The calcium chloride absorbs moisture emitted from the prepared concrete
surface. After the required exposure period, the material is reweighed. The increase in
weight is used to calculate the emission rate.
Contractor principle: ASTM F1869 measures moisture emitted from the
concrete surface under the conditions present during the test. It does not directly
measure the internal relative humidity of the entire slab.
What the Test Result Means
An MVER result provides a numerical indication of how much moisture vapor is leaving
the prepared test area during the test period. The result can be compared with a
published maximum established by the flooring, adhesive, coating, primer, or
moisture-mitigation manufacturer.
ASTM F1869 does not establish one universal passing limit for every product. One system
may permit a higher emission rate than another. The contractor must identify the
acceptance limit for the complete proposed assembly.
Important: The test result reflects conditions at the test location and
during the test period. Environmental changes, water intrusion, HVAC operation, and
future building use can change the moisture-emission condition.
Where ASTM F1869 Can Be Used
The method applies to bare concrete floors located below grade, on grade, and above
grade. However, the standard includes important limitations.
The Test Should Not Be Used
- On gypsum concrete
- On floors containing lightweight aggregate
- Over an existing coating
- Over a reactive penetrating treatment
- Over patching or leveling compounds
- On an improperly prepared or contaminated test surface
- As a substitute for another test method required by the specification
If the existing flooring, coating, adhesive, patching material, or curing compound has
not been removed from the test area, the result may reflect the behavior of that
material instead of the bare concrete.
Surface Preparation Is Essential
The test area must expose clean, bare concrete. Coatings, adhesives, curing compounds,
sealers, residual flooring, patching materials, dirt, oil, and other materials can
restrict moisture movement or interfere with the test.
Preparation should be performed within the dimensions and time requirements of the
current ASTM procedure. The selected method must remove surface materials without
adding water or chemicals that could distort the result.
Common Preparation Problems
- Testing over adhesive residue or curing compound
- Using chemical cleaners that leave residue
- Wet cleaning immediately before the test
- Preparing an area smaller than required
- Placing the test over a patch or leveling compound
- Failing to allow the prepared area to stabilize as required
- Leaving dust that prevents the cover from sealing properly
Building Conditions Affect the Result
Moisture emission from a concrete surface is influenced by temperature, relative
humidity, airflow, and HVAC operation. Testing in an open, unconditioned building may
produce a result that does not represent normal service conditions.
The building should be maintained at the service temperature and relative humidity
required by the current standard and project documents before and during testing.
Record whether the HVAC system is operating normally and whether exterior doors or
windows are open.
Environmental Information to Record
- Ambient temperature
- Ambient relative humidity
- Concrete surface temperature
- HVAC operating condition
- Duration of building conditioning
- Recent rain, flooding, cleaning, or water exposure
- Unusual airflow, direct sunlight, or temporary heating
Selecting the Test Locations
Test locations should represent the floor area and its varying conditions. Do not place
all tests in the driest, most convenient, or most accessible areas.
The standard establishes a minimum number of tests based on floor area. The commonly
applied minimum is three tests for the first 1,000 square feet and one additional test
for each additional 1,000 square feet.
More tests may be required by the project specification, manufacturer, owner, or site
conditions. Additional locations may be appropriate near exterior walls, drains,
cracks, plumbing, wet areas, previous failures, and different concrete placements.
Basic Testing Procedure
-
Review the requirements. Confirm the governing ASTM edition,
required number of tests, product limits, building conditions, and tester
qualifications.
-
Develop a location plan. Give every test a unique identification
number and mark its location on a floor plan.
-
Expose bare concrete. Remove coatings, adhesives, curing compounds,
sealers, patching, and other interfering materials from the required area.
-
Prepare and clean the test area. Follow the current standard without
adding moisture or leaving surface contamination.
-
Record the initial kit weight. Use the weight supplied or obtained
according to the approved test-kit procedure.
-
Open and place the calcium-chloride dish. Avoid contamination,
unnecessary exposure to room air, and direct contact with the test material.
-
Seal the cover to the concrete. The enclosure must prevent room air
from entering the test chamber.
-
Record the start time. Protect the enclosure from disturbance,
damage, direct sunlight, water, and unauthorized removal.
-
End the test within the required exposure period. Follow the current
ASTM procedure for test duration.
-
Seal and reweigh the container. Record the final weight accurately
and calculate the MVER.
-
Report the result. Include the location, duration, environmental
conditions, calculations, equipment, and applicable acceptance criteria.
Test Duration
The calcium-chloride dish must remain beneath the sealed cover for the exposure period
required by the current ASTM F1869 procedure. The commonly specified period is between
60 and 72 hours.
A test stopped too early or left in place beyond the permitted time does not comply
with the procedure. Record the installation and removal times precisely rather than
describing the duration as approximately two or three days.
Invalid-test warning: A broken seal, overturned dish, water entry,
disturbed enclosure, incorrect exposure time, or missing weight information can make
the result unusable. Document the event and repeat the test rather than reporting a
questionable number.
The Importance of an Airtight Seal
The enclosure isolates the calcium chloride and test area from the surrounding room.
If the cover is not sealed securely, the calcium chloride may absorb moisture from
ambient air rather than only the moisture emitted from the concrete test area.
Dust, surface irregularities, damaged sealant, foot traffic, cords, hoses, and cleaning
equipment can compromise the enclosure. Inspect the seal during placement and again
when the test is collected.
How the Result Is Calculated
The calculation uses the increase in calcium-chloride weight, the area enclosed by the
test cover, and the exact exposure time. The result is normalized to 1,000 square feet
over 24 hours.
Approved test kits may provide calculation instructions or a reporting system. The
technician remains responsible for recording accurate weights and times and confirming
that the correct test-area value is used.
Rounding, transcription, unit-conversion, and decimal-placement errors can significantly
change the reported result. Calculations should be reviewed before the report is issued.
Interpreting MVER Results
| Result Situation |
Appropriate Response |
| Every test is within the approved limit |
Confirm that all other substrate, surface, and environmental requirements
are satisfied before installation.
|
| One or more results exceed the limit |
Document the results, notify the responsible party, and obtain written
direction before proceeding.
|
| Results vary significantly across the floor |
Investigate construction differences, water sources, exposure history,
and the need for additional testing.
|
| The manufacturer does not publish an MVER limit |
Request written guidance instead of assuming an acceptable number.
|
| The floor contains lightweight aggregate |
Do not use ASTM F1869 as the acceptance method; obtain the required
alternative procedure.
|
| The building was not at service conditions |
Determine whether the test must be repeated under compliant conditions.
|
ASTM F1869 Versus ASTM F2170
Calcium-chloride testing and in-situ relative-humidity testing do not measure the same
property. Their results should not be converted or treated as interchangeable.
| Feature |
ASTM F1869 |
ASTM F2170 |
| Measurement |
Moisture-vapor-emission rate from the prepared surface |
Relative humidity and temperature inside the slab |
| Result |
Pounds per 1,000 square feet per 24 hours |
Percentage relative humidity and temperature |
| Test location |
At the concrete surface beneath a sealed enclosure |
Within a drilled hole at a specified slab depth |
| Primary sensitivity |
Surface emission and current environmental conditions |
Internal slab condition at the test depth |
| Can results be converted? |
No reliable direct conversion should be assumed. |
Specification rule: If the project or manufacturer requires both test
methods, perform and report both. A passing result from one method does not erase a
failing result from another required method.
Limitations of the Calcium-Chloride Test
- It reflects surface emission during the test period.
- It does not directly measure internal slab relative humidity.
- It does not identify the moisture source.
- It does not prove whether an underslab vapor retarder is present.
- It does not establish whether hydrostatic pressure exists.
- It does not evaluate condensation risk by itself.
- It is affected by surface preparation and environmental conditions.
- It cannot be used over coatings, patches, or leveling materials.
- It is not intended for gypsum concrete or lightweight-aggregate floors.
- It represents the condition at the tested locations and time.
Common Testing Mistakes
- Testing before the building reaches required service conditions
- Using fewer tests than required
- Testing over adhesive, sealer, coating, or curing-compound residue
- Preparing the surface with water or a residue-producing chemical
- Installing the test too soon after surface preparation
- Failing to seal the enclosure completely
- Leaving the test in place for the wrong amount of time
- Placing the kit in direct sunlight or near unusual airflow
- Using inaccurate or unverified weighing equipment
- Failing to record exact start and stop times
- Using the wrong enclosure area in the calculation
- Comparing the result with a limit for a different product
Reporting the Test
A complete report should allow the project team to determine whether the test was
performed correctly and whether the result applies to the proposed installation.
Include the Following Information
- Project name, address, and test area
- Name and qualifications of the testing technician
- ASTM standard and edition used
- Floor area and required number of tests
- Test identification number and mapped location
- Surface-preparation method and preparation date
- Initial and final calcium-chloride weights
- Test-enclosure area
- Exact start and stop dates and times
- Calculated exposure duration
- Ambient temperature and relative humidity
- HVAC and building-service conditions
- Calculated MVER result
- Applicable manufacturer or project acceptance limit
- Any disturbance, unusual condition, or procedural exception
Safety and Handling
Anhydrous calcium chloride readily absorbs moisture. Avoid unnecessary exposure to
room air and follow the test-kit manufacturer's handling instructions. Wear appropriate
eye and skin protection and review the supplied safety information.
Mechanical preparation of the test area may create respirable crystalline silica.
Follow applicable OSHA requirements, use effective dust collection and HEPA-filtered
equipment, and wear required personal protective equipment.
Protect test kits from foot traffic and equipment. Use visible barriers or markings
without changing the air movement or temperature around the enclosure.
Contractor Pre-Test Checklist
- Obtain the current ASTM F1869 procedure.
- Confirm that the slab type is eligible for the test.
- Verify required tester qualifications.
- Confirm building service conditions and conditioning period.
- Calculate the required number of test locations.
- Prepare a representative test-location map.
- Identify the complete system's published MVER limit.
- Expose clean, bare concrete using an approved preparation method.
- Confirm that the test kits and weighing equipment are suitable.
- Record exact installation and collection times.
- Inspect every enclosure for an airtight seal.
- Prepare a complete test report before approving installation.
Knowledge Check
1. What does ASTM F1869 measure?
Answer: It measures the rate of moisture vapor emitted from the
prepared surface of a bare concrete floor during the test period.
2. How is the MVER result commonly reported?
Answer: In pounds of moisture per 1,000 square feet during a
24-hour period.
3. Can the test be performed over an existing floor coating?
Answer: No. ASTM F1869 requires an appropriately prepared area of
bare concrete and is not used over coatings, patches, or leveling compounds.
4. Does ASTM F1869 establish one passing value for every flooring system?
Answer: No. The applicable limit must come from the project
specification and the manufacturers of the complete proposed system.
5. Can an ASTM F1869 result be converted directly into an ASTM F2170 RH result?
Answer: No. The methods measure different properties, and a reliable
direct conversion should not be assumed.
6. Why is the seal around the test enclosure important?
Answer: It isolates the test area so the calcium chloride absorbs
moisture emitted from the concrete instead of moisture from the surrounding room air.
Key Takeaway
Calcium-chloride testing measures the moisture-vapor-emission rate from a prepared
concrete surface under the conditions present during the test. Reliable results
require bare concrete, proper building conditions, representative locations, a
sealed enclosure, accurate weights, correct exposure time, and complete reporting.
The result must be compared with the written limit for the complete proposed system.
Technical References
Use the edition required by the project specification and verify that testing personnel
have access to the complete current procedure.
-
ASTM F1869-23 - Standard Test Method for Measuring Moisture Vapor
Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride.
-
ASTM F2170 - Standard Test Method for Determining Relative Humidity
in Concrete Floor Slabs Using In Situ Probes.
-
ASTM F710 - Standard Practice for Preparing Concrete Floors to
Receive Resilient Flooring.
-
ASTM F2659 - Standard Guide for Preliminary Evaluation of
Comparative Moisture Condition of Concrete, Gypsum Cement, and Other Floor Slabs
and Screeds Using a Non-Destructive Electronic Moisture Meter.
-
ICRI Concrete Slab Moisture Testing Program - Education and
certification for technicians performing standardized concrete slab moisture tests.
-
OSHA 29 CFR 1926.1153 - Respirable Crystalline Silica standard for
construction.
-
Current technical data sheets and installation instructions issued by the specified
coating, flooring, adhesive, primer, and moisture-mitigation system manufacturers.
These references provide technical guidance but do not replace the project specification,
applicable regulations, manufacturer requirements, or evaluation by a qualified
professional. Final testing, product-selection, and installation decisions must be based
on current documents and actual site conditions.
Coming Next
Article 08 of 20 - Electronic Moisture Meters and Surface-Moisture Testing
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