AirSprayTech Academy Certificate Program
Concrete pH and Alkalinity at the Bond Line
Article 09 of 20
Concrete is naturally alkaline. When moisture carries alkaline compounds and
soluble salts to the surface, the chemical environment at the bond line can damage
moisture-sensitive adhesives, coatings, patches, and flooring materials. Measuring
and documenting pH is therefore an important part of substrate evaluation.
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What pH Measures
pH describes whether an aqueous solution is acidic, neutral, or alkaline. The scale
commonly runs from 0 to 14. A value of 7 is neutral, values below 7 are acidic, and
values above 7 are alkaline.
The Basic pH Scale
0-6
Acidic
7
Neutral
8-14
Alkaline
The pH scale is logarithmic. A change of one whole pH unit represents a tenfold
change in hydrogen-ion activity.
A pH test on concrete does not measure the pH of dry concrete itself. It measures the
pH of a liquid solution formed when water contacts the prepared concrete surface and
dissolves available alkaline compounds.
Contractor principle: Moisture provides the liquid needed to dissolve
and transport alkaline compounds. Moisture and alkalinity should therefore be evaluated
together rather than treated as unrelated conditions.
Why Concrete Is Alkaline
Portland-cement concrete develops an alkaline pore solution as cement hydrates. This
high alkalinity is normal and helps protect reinforcing steel within sound concrete.
At an exposed surface, carbon dioxide from the air reacts with concrete in a process
called carbonation. Carbonation can reduce the pH near the surface while deeper concrete
remains more alkaline.
Mechanical preparation may remove the carbonated surface and expose concrete with a
higher pH. Testing before preparation may therefore produce a different result from
testing the surface that will actually receive the coating or flooring system.
How Moisture Brings Alkalinity to the Bond Line
Moisture moving through concrete can dissolve alkaline compounds and soluble salts.
As the moisture approaches the surface, it carries those materials with it.
If the surface remains open, moisture may evaporate and leave salts behind as
efflorescence. If a low-permeability coating, adhesive, or flooring material covers the
concrete, moisture and dissolved alkaline compounds may accumulate at the interface.
The resulting alkaline solution may attack materials that cannot tolerate the condition.
This can contribute to softening, discoloration, adhesive deterioration, loss of bond,
osmotic blistering, or failure of patching and underlayment materials.
Why the Bond Line Matters
The bond line is the interface where a coating, primer, adhesive, patching material, or
membrane contacts the concrete. This very thin zone must remain stable if the system is
to stay attached.
A coating may have excellent chemical resistance on its exposed face while remaining
vulnerable to alkaline moisture attacking it from below. Product performance therefore
depends on conditions at both sides of the coating film.
Materials That May Be Affected
- Flooring adhesives
- Water-based primers
- Patching and leveling compounds
- Resinous floor coatings
- Moisture-mitigation membranes
- Underlayments
- Resilient flooring
- Carpet backing and adhesive systems
- Wood-flooring adhesives
- Joint fillers and sealants
Possible Signs of Alkaline Moisture
| Observed Condition |
Possible Alkalinity Connection |
Other Conditions to Investigate |
| Soft or sticky adhesive |
Alkaline moisture may degrade a susceptible adhesive |
Wrong adhesive, excess material, contamination, or insufficient drying |
| Coating delamination |
Alkaline solution may weaken the bond line |
Weak concrete, dust, laitance, poor profile, or application error |
| Fluid-filled blisters |
Dissolved materials may contribute to osmotic pressure |
Solvent entrapment, contamination, heat, or chemical exposure |
| White crystalline deposits |
Moisture may transport salts that remain after evaporation |
Identify the moisture source and deposited material |
| Dark or discolored seams |
Moisture and alkalinity may affect adhesive or flooring |
Contamination, cleaner residue, mold, or maintenance chemicals |
| Failure near cracks and joints |
These pathways may concentrate moisture and dissolved compounds |
Movement, leakage, poor detailing, or hydrostatic conditions |
A symptom is not proof: These conditions can have multiple causes.
Confirm the failure plane, moisture condition, surface preparation, product compatibility,
and installation history before assigning the failure to alkalinity.
ASTM F710 and Surface pH
ASTM F710 addresses the preparation of concrete floors to receive resilient flooring
and includes procedures associated with evaluating surface pH. Project specifications
and manufacturers may reference this practice even when other floor or coating systems
are being considered.
The current governing procedure should be consulted for surface preparation, water
placement, exposure time, test paper or instrument requirements, test quantity, and
reporting.
Because test methods and product limits can change, contractors should not rely on an
old field card, memory, or a generic internet instruction when performing a formal
acceptance test.
Preparing the Test Area
The test should represent the concrete surface that will receive the installation.
Adhesive residue, curing compounds, sealers, coatings, dust, cleaners, and other
materials can interfere with the result.
If mechanical preparation will remove the existing surface layer, pH evaluation may need
to occur after representative preparation. Follow the project requirements and product
manufacturer's written instructions.
Conditions That Can Distort the Result
- Testing over an existing coating, sealer, or adhesive
- Testing through dust or loose debris
- Using contaminated water or equipment
- Using an incorrect amount of water
- Reading the test too soon or too late
- Allowing the test solution to contact cleaning chemicals
- Testing only an unusually clean or dry location
- Using expired or improperly stored pH paper
- Using an uncalibrated electronic pH instrument
- Recording a color estimate without adequate lighting
pH Paper Versus Electronic Instruments
| Method |
Advantages |
Limitations |
| pH paper or test strip |
Simple, portable, fast, and relatively inexpensive |
Color interpretation, lighting, contamination, storage, range, and
resolution can affect the result
|
| Electronic pH meter |
Provides a numerical reading and may offer finer resolution |
Requires appropriate calibration, maintenance, cleaning, temperature
consideration, and a suitable test procedure
|
Use the method required by the specification and manufacturer. A more expensive
instrument does not correct an improperly prepared surface or an incorrect procedure.
Basic Field Procedure
-
Review the governing documents. Identify the required test method,
number of locations, acceptable range, and tester qualifications.
-
Select representative locations. Include typical areas and suspect
locations near walls, drains, cracks, joints, wet areas, and previous failures.
-
Prepare the surface. Expose the concrete condition that will receive
the proposed system.
-
Clean without leaving residue. Follow the required procedure and
avoid contaminating the test area.
-
Use the specified water and quantity. Distilled or deionized water
may be required by the applicable procedure.
-
Allow the required contact time. Do not estimate or shorten the
prescribed interval.
-
Measure the solution. Use the specified pH paper, test strip, or
calibrated electronic instrument.
-
Record the result immediately. Include the location, time, method,
surface condition, and environmental information.
-
Compare with the correct limit. Use the written requirement for the
complete proposed system.
Do not invent an acceptable range: There is no single pH limit that
applies to every coating, adhesive, membrane, patch, and floor covering. Use the
governing specification and current written manufacturer limits.
Understanding the Logarithmic Scale
The pH scale is logarithmic rather than linear. A surface solution at pH 12 is not
simply a little more alkaline than one at pH 10. Each whole-number increase represents
a tenfold change in hydrogen-ion activity.
This is one reason small differences can be significant when a product is near its
published limit. Test equipment resolution, procedure, and documentation therefore
matter.
pH Results Can Change
Surface pH is not necessarily permanent. Carbonation, grinding, washing, acid exposure,
moisture movement, salt transport, and installation of a covering can change the
environment at the concrete surface.
A slab may show a moderate surface pH while uncovered because the upper layer has
carbonated. After surface preparation or renewed moisture movement, the bond-line
environment may become more alkaline.
For this reason, pH results should be evaluated with moisture tests, surface preparation,
slab history, and product limitations.
Efflorescence and Soluble Salts
Efflorescence forms when moisture dissolves salts, transports them to the surface, and
then evaporates. The remaining deposit demonstrates that moisture movement has occurred.
Removing visible efflorescence does not eliminate the moisture source or salts remaining
within the concrete. Recoating without further investigation may result in additional
deposits, loss of adhesion, or osmotic blistering.
Standard pH testing does not identify every soluble salt or measure its concentration.
Where contamination or osmotic blistering is suspected, additional sampling and
laboratory analysis may be required.
Acid Washing Is Not a Universal Solution
Contractors sometimes assume that an alkaline surface should be neutralized with acid.
Acid washing can introduce water, leave reaction products, alter the concrete surface,
attack cement paste, and create disposal and safety concerns.
Do not acid-treat concrete unless the project specification and system manufacturer
expressly approve the material, concentration, procedure, rinsing, neutralization,
drying, and waste handling.
Surface preparation warning: Many resinous coating systems require
mechanical preparation rather than acid etching. Follow the specified preparation method
and the current instructions for the complete system.
Responding to an Unacceptable pH Result
| Finding |
Contractor Response |
| Result exceeds the product limit |
Document the result, notify the responsible party, and stop the affected
installation pending written direction.
|
| Results vary substantially |
Map the pattern and investigate moisture sources, surface treatments,
previous flooring, and preparation differences.
|
| Efflorescence is present |
Investigate moisture movement and soluble salts before cleaning and
recoating.
|
| No published product limit is available |
Request written guidance from the system manufacturer or specification
authority.
|
| Testing occurred before surface preparation |
Determine whether testing must be repeated on the prepared substrate.
|
Reporting the Test
- Project name, address, area, and test date
- Name and qualifications of the person performing the test
- Standard, procedure, and edition used
- Test-location identification and floor-plan reference
- Concrete surface condition and preparation method
- Type and source of test water
- Quantity of water and contact time when required
- Test-paper brand, range, and expiration information
- Electronic instrument model, serial number, and calibration information
- Individual pH result at every location
- Ambient and concrete temperatures when required
- Visible efflorescence, dampness, residue, or contamination
- Applicable acceptance range and its source
- Exceptions or deviations from the required procedure
Contractor Field Checklist
- Review the complete system's published pH limitations.
- Determine whether testing is required before or after preparation.
- Expose clean, representative concrete.
- Use the required water, equipment, and procedure.
- Check test-strip expiration or electronic meter calibration.
- Test representative and suspect locations.
- Record individual results instead of only an average.
- Compare the results with moisture-test patterns.
- Investigate efflorescence and recurring salt deposits.
- Do not acid-wash unless specifically approved.
- Notify the responsible party of results outside the permitted range.
- Obtain written approval before proceeding with a corrective system.
Safety Considerations
Concrete dust produced during mechanical preparation may contain respirable crystalline
silica. Follow applicable OSHA requirements, the project exposure-control plan, and
equipment instructions.
Acids, cleaners, and other chemicals can cause burns, harmful vapor exposure, and
dangerous reactions. Review the current safety data sheet and use required ventilation,
personal protective equipment, containment, and disposal procedures.
Knowledge Check
1. Is concrete naturally acidic or alkaline?
Answer: Portland-cement concrete is naturally alkaline.
2. Why is moisture important to alkaline attack?
Answer: Moisture dissolves alkaline compounds and salts and can
transport them to the coating or adhesive bond line.
3. Does a pH test measure the pH of completely dry concrete?
Answer: No. It measures the pH of a liquid solution produced when
water contacts the concrete and dissolves available compounds.
4. Why can grinding change a pH test result?
Answer: Grinding may remove a carbonated surface layer and expose
deeper, more alkaline concrete.
5. Does efflorescence identify the exact moisture source?
Answer: No. It demonstrates moisture and salt movement, but further
investigation is required to identify the source.
6. Is acid washing automatically the correct response to a high pH result?
Answer: No. Acid treatment should be used only when expressly
approved by the specification and complete system manufacturer.
Key Takeaway
Concrete alkalinity becomes a coating and flooring concern when moisture dissolves
and transports alkaline compounds to the bond line. Test the representative prepared
surface using the required procedure, compare the result with the written limit for
the complete system, and investigate moisture and soluble salts whenever results or
visible conditions indicate a problem.
Technical References
Use the edition required by the project specification and follow the current instructions
issued by the specified system manufacturer.
-
ASTM F710 - Standard Practice for Preparing Concrete Floors to
Receive Resilient Flooring.
-
ASTM F2170 - Standard Test Method for Determining Relative Humidity
in Concrete Floor Slabs Using In Situ Probes.
-
ASTM F1869 - Standard Test Method for Measuring Moisture Vapor
Emission Rate of Concrete Subfloor Using Anhydrous Calcium Chloride.
-
ASTM D4263 - Standard Practice for Indicating Moisture in Concrete
by the Plastic Sheet Method.
-
ICRI Guideline No. 710.3 - Guide for the Mitigation of Moisture in
Concrete Floor Slabs.
-
ACI 302.1R - Guide to Concrete Floor and Slab Construction.
-
Current technical data sheets, installation instructions, and safety data sheets
issued by the specified coating, flooring, adhesive, patching, primer, and
moisture-mitigation system manufacturers.
These references provide technical guidance but do not replace the project specification,
governing regulations, manufacturer requirements, laboratory analysis, or evaluation by
a qualified professional. Final testing, product-selection, and application decisions
must be based on current documents and documented site conditions.
Coming Next
Article 10 of 20 - Dew Point, Condensation, and Environmental Conditions
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