AirSprayTech Academy Certificate Program
Commercial and Industrial Roof Coatings | Article 11 of 25
Cleaning and Contamination Removal
A roof can look clean and still be unfit for coating. Dust, chalk, oil,
grease exhaust, biological growth, salts, release agents, asphalt
residue, silicone, soap, and poorly rinsed cleaner can all form invisible
bond breakers. Cleaning is complete only when the specified surface
condition has been verified.
Cleaning Is Surface Preparation
Cleaning is not a cosmetic step performed immediately before spraying.
It is a planned surface-preparation operation that must remove material
capable of weakening adhesion without damaging the existing roof.
The correct process depends on the identified roof substrate,
contamination, coating system, environmental requirements, and
manufacturer's written instructions. Pressure washing alone is not a
universal cleaning specification.
Identify Contamination Before Selecting a Cleaner
| Contamination |
Common Sources |
Why It Matters |
| Loose dirt and dust |
Wind, construction, nearby roads, and unprotected storage
|
Coating bonds to the dirt instead of the roof.
|
| Chalk and oxidation |
Weathered coatings, painted metal, and aged polymers
|
The weak powdery layer can separate under the new system.
|
| Oil and grease |
Kitchen exhaust, machinery, hydraulic leaks, and service traffic
|
Hydrophobic residue can prevent wetting and adhesion.
|
| Biological growth |
Persistent moisture, shade, organic debris, and poor drainage
|
Roots, films, and retained moisture interfere with adhesion and
may indicate drainage defects.
|
| Salts |
Coastal exposure, cooling towers, deicing, and industrial
fallout
|
Soluble salts can draw moisture, promote corrosion, and
contribute to blistering.
|
| Silicone or release agents |
Old sealants, spray lubricants, maintenance products, and
manufacturing residue
|
Many coatings will not adhere reliably without specific removal
or an approved tie-coat procedure.
|
| Asphaltic residue |
BUR, modified bitumen, plastic cement, and old repairs
|
It may soften, bleed, stain, or interfere chemically with the
new system.
|
| Cleaning residue |
Soap, detergent, degreaser, bleach, solvent, and dirty rinse
water
|
A cleaner left on the roof becomes a new contaminant.
|
Begin with Dry Removal
Remove loose debris before introducing water. Sweep, vacuum, scrape with
approved non-damaging tools, and collect leaves, stones, loose granules,
fasteners, metal filings, abandoned materials, dirt accumulations, and
biological debris.
Dry removal reduces the amount of contaminated wash water and prevents
debris from entering drains. Protect drain openings during cleaning
without defeating emergency drainage or creating a flooding hazard.
Select the Least Aggressive Effective Method
Start with a small representative test area. Confirm that the cleaner
and equipment remove the contamination without softening, swelling,
etching, delaminating, discoloring, or puncturing the substrate.
-
Hand cleaning: Sponge, mop, soft-bristle brush, or
approved pad for small or sensitive areas.
-
Detergent cleaning: Manufacturer-approved cleaner at
the stated dilution, dwell time, agitation, and rinse procedure.
-
Pressure washing: Controlled pressure, nozzle,
distance, angle, and travel speed suitable for the substrate.
-
Specialized degreasing or solvent cleaning: Used only
when compatible, authorized, ventilated, and managed under applicable
safety and environmental rules.
-
Mechanical preparation: Abrasion, grinding,
scarifying, or other methods only when required for the substrate and
approved system.
Pressure Washing Can Damage a Roof
Excessive pressure can cut membranes, erode foam, lift seams, drive
water into laps or insulation, damage coatings, strip protective
surfacing, and force water into the building. Pressure at the pump does
not describe the actual force at the roof; nozzle type, flow, distance,
angle, and operator technique all matter.
Sika Technical Bulletin 17-03 recommends lower pressure for membrane
maintenance cleaning, a wide-dispersal nozzle, a consistent wand
distance, and directing spray from the field sheet over the overlap
rather than against the lap edge. Those instructions apply to the
identified Sika membranes addressed by that bulletin. Other substrates
and coating projects must follow their own current system requirements.
-
Never use a zero-degree cutting nozzle on a roofing membrane.
-
Do not direct water upward into laps, flashings, curbs, vents, or wall
transitions.
-
Reduce force at aged, brittle, eroded, patched, or poorly adhered
areas.
-
Stop immediately if washing exposes foam, reinforcement, loose facer,
or unstable substrate.
-
Repair water-entry damage and allow the assembly to dry before
proceeding.
Oil, Grease, and Process Contamination
Kitchen exhaust, manufacturing emissions, hydraulic oil, compressor
discharge, vehicle service, and maintenance spills may create
contamination well beyond the visible stain. Determine the source and
stop it before cleaning.
Use an approved degreaser and repeated wash-rinse cycles where required.
Aggressive solvents can spread oil, soften roofing, create fire and
exposure hazards, and leave residue.
AMPP SSPC-SP 1, Solvent Cleaning, is a recognized standard for removing
visible oil, grease, soil, drawing and cutting compounds, and other
soluble contaminants from metal before further preparation. It does not
authorize an arbitrary solvent on nonmetal roofing.
If contamination has penetrated membrane, foam, insulation, facer,
concrete, or a porous repair, removal and replacement may be more
reliable than continued surface washing.
Biological Growth
Algae, mold-like growth, lichen, vegetation, and organic films require
removal without damaging the roof. Correct the conditions supporting
growth, including trapped debris, shade, leaking equipment, and
persistent water.
Use only a treatment approved for the substrate and coating system.
Protect workers, occupants, air intakes, metals, landscaping, and
receiving water. A bleach solution permitted by one membrane
manufacturer should not be assumed safe or effective for every roof
material.
Chalk, Oxidation, and Weak Surface Layers
Weathered coatings and painted metal can develop a powdery surface.
Washing may remove loose chalk but leave a weak boundary layer. After
cleaning and drying, wipe or rub the surface with a clean contrasting
cloth and inspect for transferable residue.
If chalk remains, repeat cleaning or use the specified mechanical
preparation and stabilizing primer. Primer should not be used to glue
down dirt or rescue an unsound coating unless the system manufacturer
has evaluated the condition and provided written instructions.
Soluble Salts and Industrial Fallout
Coastal salt, cooling-tower drift, fertilizer, combustion residue, and
industrial emissions may be water-soluble yet invisible after drying.
Their presence can contribute to underfilm corrosion, osmotic
blistering, and loss of adhesion.
Where exposure suggests a risk, the specification should identify the
sampling method, locations, frequency, units, and acceptance limits. Do
not invent a universal salt limit for every roof chemistry. Use the
coating manufacturer's criteria or project-specific direction from the
qualified designer.
Silicone Contamination Requires Special Attention
Silicone sealants, overspray, lubricants, and existing silicone coatings
can create severe adhesion problems. Silicone may be difficult to see,
and residue can spread during wiping or washing.
Identify the material, remove unsound silicone and contamination using
the approved procedure, and use only a coating or primer specifically
accepted for the remaining surface. Adhesion testing should represent
the cleaned silicone-affected area. Do not assume that a strong coating
will adhere to unidentified silicone residue.
Rinsing Is Part of Cleaning
Detergent, degreaser, bleach, emulsified oil, loosened chalk, and dirty
rinse water must be removed. Work from high areas toward drains while
preventing cleaned areas from being recontaminated.
Continue rinsing until the surface and runoff meet the approved
acceptance procedure. Depending on the system, verification may include
visual clarity, absence of foam, clean-cloth wiping, pH comparison,
water-break observation, conductivity, salt testing, or another
specified method.
Wastewater and Environmental Control
Roof wash water may carry sediment, oils, metals, cleaning chemicals,
biological material, paint or coating debris, and other pollutants. A
roof drain often discharges to a storm sewer or directly to the
environment—not to a wastewater-treatment system.
-
Identify every drain and discharge point before washing.
-
Determine federal, state, local, owner, and site permit requirements.
-
Use approved drain protection, filtration, containment, vacuum
recovery, or collection methods.
-
Do not discharge contaminated wash water to a storm drain merely
because the cleaner is labeled biodegradable.
-
Characterize, transport, and dispose of recovered liquids and solids
as required.
-
Protect landscaping, vehicles, walls, pedestrians, neighboring
property, and occupied areas.
EPA's NPDES stormwater information explains that runoff can collect
chemicals, oils, dirt, and other pollutants and that regulated operators
may require permits and best management practices. Local requirements
may be more specific.
Drying After Cleaning
A surface that looks dry may retain water in seams, fastener cups,
reinforcement, porous concrete, granulated membranes, foam cells, facer
edges, cracks, and low areas. Allow sufficient drying time for the
substrate and weather conditions.
Verify dryness using the manufacturer-approved procedure. Reinspect
after overnight dew, fog, rain, condensate discharge, or temperature
changes. Never apply primer or coating over frost, condensation, visible
moisture, or moisture exceeding the specified limit.
Cleanliness Acceptance Hold Point
-
The roof substrate and all prior repair materials have been positively
identified.
- Contaminant sources have been stopped or controlled.
-
Loose debris, dirt, chalk, oil, grease, biological growth, salts, and
incompatible residue have been removed to the specified condition.
-
Seams, flashings, coating, foam, and other roofing components were not
damaged during cleaning.
-
Cleaning agents and loosened contamination have been completely rinsed
or removed.
-
Wastewater and debris were contained and disposed of properly.
-
The substrate is dry and within the specified moisture limit.
-
Previously cleaned areas have not been recontaminated by traffic,
equipment, exhaust, dust, or runoff.
-
Representative adhesion testing or primer trials are ready to proceed.
Cleaning Practices That Should Be Rejected
-
Pressure washing without identifying the substrate or testing the
method
- Using maximum pressure to make cleaning faster
-
Washing directly against membrane seams and flashing edges
-
Applying coating over cleaner, soap foam, chalk, or dirty rinse
residue
-
Spreading grease across a larger area with an incompatible solvent
- Assuming rain will provide the final rinse
-
Allowing wash water to enter storm drains without an approved control
plan
-
Coating while seams, porous materials, or low areas remain wet
- Using primer as a substitute for adequate cleaning
Technical References
-
GAF Liquid-Applied Roofing Manual, Version 2.2—Cleaning,
damaged-substrate treatment, substrate-specific preparation, primer
selection, and adhesion-testing guidance.
-
Sika Technical Bulletin 17-03, Roof Surface Cleaning Techniques—Membrane-cleaning methods and precautions concerning abrasion,
pressure, nozzle pattern, wand distance, seam direction, and runoff.
-
AMPP SSPC-SP 1, Solvent Cleaning—Recognized metal-surface
preparation standard for removing oil, grease, soil, and other soluble
contaminants.
-
U.S. EPA NPDES Stormwater Program—Information about
stormwater pollutants, permits, and best management practices.
-
NRCA Guidelines for Roof Coatings, updated 2026—Preparation,
application, existing-roof, and quality-control guidance.
Application rule: Follow the current project
specification, roof-system manufacturer's cleaning and preparation
instructions, product data sheets, safety data sheets, environmental
permits, and locally applicable discharge requirements. Named products
and manufacturers are educational examples, not endorsements.